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Page Title: Assembly (cont)
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TM 5-4210-233-14&P-1 5-43.  FORWARD TANDEM AXLE AND DRIVE UNIT-Continued Example Inch MM Thickness of Piece No.1 0.504 12.800 Thickness of Piece No.  2 0.506 12.852 Total Thickness 1.010 25.652 Divide By Two (2) To Get Average Thickness 0.505 12.826 Add 0.004 inch (0.100 mm) To Get Thickness of Spacer 0.509 12.926 (17) Use a press and sleeve to completely install the helical gear (77) on the drive pinion (73).  Sleeve must fit inside of pinion bore.  Press the gear (77) on drive pinion (73) unfit gear contacts spacer. (18) Install the correct size spacer (74) as determined above  on  shaft  of  pinion  on  top  of  helical  gear (79).  Install the outer bearing cone (76) on drive pinion shaft (73). (19) Use a press to apply two tons of pressure on bearing cone (76) to press cone on shaft.  Move the differential carrier (9) in both directions to pivot carrier on drive pinion white installing cone to make sure cone is correctly installed.  Release the pressure, remove wood block and install carrier in the stand. (20) Measure the outside diameter of the washer (72) and install washer on drive pinion (73) and secure with nut (71).  Tighten nut (71) to a torque’s of 1200 to 1500 lb ft (1625 to 2035 N m). (21) Check preload of bearings. (a)   Wind a cord around the washer (72) under the nut (71) on the drive pinion (73).  Attach a spring scale to cord. (b)   Putt the spring scale in a horizontal direction white checking the reading on the spring scale. Divide  outside  diameter  of  washer  (72)  by  two  to  obtain  radius  dimension.    Multiply  radius  by reading on spring scale to get preload of bearings. 5-304

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