Quantcast Assembly (cont) - TM-5-4210-233-14P-1_899

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Assembly (cont) - TM-5-4210-233-14P-1_898
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TM-5-4210-233-14P-1 Twin Agent 4x4 Firefighting Truck Model No. CM-KFT-B Manual
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Assembly (cont) - TM-5-4210-233-14P-1_900
TM 5-4210-233-14&P-1 5-39.  STEERING GEAR-Continued (16) Position the end cover (31) so that the poppet adjusting screw (28) is aligned with the end of the poppet (58). (17) Install the four end cover bolts (29), 1.625 in. (41 mm) long, and washers (30), and torque the bolts to 150-170 ft. Ibs. (203-230 N•m) if dry, or 108-128 ft. Ibs. (146-174 N•m) if lubricated. (18) Grease the two new backup O-rings (45) and the two new Teflon seal rings (44). Using seal installation tool, assemble the backup O-rings and then the Teflon seal rings onto the valve sleeve (37). NOTE Assemble each O-ring and seal ring from the end closest to its groove. CAUTION A minimum of ten minutes with the compression tool in place is required   to   ensure   that   the   seal   rings   are   properly   seated. Otherwise, the valve sleeve will be difficult to assemble into the valve   housing,   and   the   seal   rings   may   be   damaged   during installation. (19) Use compression tool (Appendix B, Section III, Item 83) to compress the Teflon seal rings. Leave the compression tool on for 10 minutes. (20) Assemble the poppet valve adjusting screw (34) and nut (27) assembly into the valve housing (35) 4 or 5 turns. (21) Apply clean grease to the valve housing (35) seal ring groove. Install a new valve housing seal ring (32) into valve housing seal ring groove. NOTE When installed, the valve housing seal ring should extend slightly above the machined surface of the valve housing. (22) Apply a generous amount of clean grease to one thrust washer (38). Install the thrust washer into the valve housing (35), making sure to center the washer. WARNING The thrust washer and thrust bearing must be flat and centered in  the  counterbore  surface,  otherwise,  the  thrust  washer  could break   when   you   assemble   the   valve   housing   into   the   gear housing   (18).   A   broken   washer   could   cause   uncontrollable steering, possibly resulting in an accident. (23) Apply a generous amount of clean grease to the thrust bearing (39). Install the thrust bearing into the valve housing (onto the thrust washer), making sure to center the bearing on the washer. 5-229

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