Quantcast Disassembly (cont) - TM-5-4210-233-14P-1_888

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TM-5-4210-233-14P-1 Twin Agent 4x4 Firefighting Truck Model No. CM-KFT-B Manual
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Disassembly (cont) - TM-5-4210-233-14P-1_889
TM 5-4210-233-14&P-1 5-39.  STEERING GEAR-Continued (2)   Remove protector boot (3), grease fitting (4) and the dirt and water seal (5) from the trunnion cover (6).  Discard boot and seal. (3)   Remove any paint or corrosion from the exposed area of the sector shaft (2), and loosen the jam nut (25) on the sector shaft adjusting screw (26). (4)   Remove four bolts (9) and washers (10) from the trunnion cover (6). (5)   Remove the trunnion cover (6).  Remove and discard the seal ring (11), the two piece sector shaft seal (12) and the Teflon back-up washer (13) from the trunnion cover. (6)   Tape the serrations and bolt groove of the sector shaft (2) with one layer of masking tape to prevent loose bearing rolls from "hanging up" the sector shaft during its removal.  The tape should not extend on to the sector shaft bearing diameter. CAUTION Bolts  (14)  are  special  because  they  are  equipped  with  either  a ring  or  washer  design  on  the  underside  of  the  head.    If  you replace  one  or  more  bolts,  you  must  use  bolts  or  either  design and  of  the  SAME  SPECIAL  TYPE  AND  LENGTH  AS  THOSE YOU REMOVED.  Do not use a substitute. (7)   Prepare for fluid to drain, and remove eight special ring head bolts (14) from the side cover (15). (8)   Begin to remove the side cover (1 5) and sector shaft (2) as an assembly.  Stop removal when the bearing rolls in the housing bearing (1 6) are half exposed.  Coat the bearing rolls with grease.  As a means of starting the removal of the side cover and sector shaft assembly, you may use a soft hammer or wooden hammer handle. (9)   Finish removing the side cover (15) and sector shaft (2) as an assembly.  Remove side cover gasket (17) and discard. CAUTION The bearing may contain 41 or 42 rolls, depending upon the type used.  Bearing BR-970 has 41 rolls.  Bearing BR- 970-1 has 42 rolls.    The  identification  number  can  be  found  on  the  outside edge of the bearing race flange.  There is also a set of bearing rolls  in  the  side  cover,  with  either  41  or  42  rolls.    The  quantity may  not  be  the  same  as  in  the  housing  bearing.    Do  not  mix these rolls. (10) If the housing bearing (16) has loose rolls, remove the bearing rolls from the bearing race, count them and put them aside as a set for cleaning, inspecting and reassembly. (11) Remove the sector shaft adjusting screw jam nut (7). 5-218

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