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Page Title: S-SERIES VEHICLES
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TRUCK SERVICE MANUAL TM 5-4210-230-14&P-1 BODIES AND CABS COMFORT CONTROL (BLEND AIR) HEATING AND AIR CONDITIONING SYSTEM S-SERIES VEHICLES CONTENTS Subject Page DESCRIPTION  ............................................................................................................ 3 AIR CONDITIONING PROCESS .................................................................................. 12 OPERATION . .............................................................................................................. 13 SAFETY PRECAUTIONS ............................................................................................. 15 SPECIAL SERVICE TOOLS......................................................................................... 15 MAINTENANCE OPERATIONS: Pre-Season Checks................................................... 18 Off-Season Care .................................................................................................... 19 Air Filter Replacement ........................................................................................... 19 Compressor Drive Belt Alignment and Tension Check ........................................... 20 SERVICE OPERATIONS: Physical Checks .................................................................................................... 20 Air Conditioning Performance Check (Pressure Test) ............................................ 21 Discharging the Air Conditioning System................................................................ 21 Checking Compressor Oil Level  ............................................................................ 22 Evacuating the Air Conditioning System ................................................................ 23 Charging the Air Conditioning System (Full Charge) .............................................. 23 Adding Refrigerant to the Air Conditioning System................................................. 24 COMPONENT REMOVAL AND INSTALLATION: Service Hints ................................... 24 Blower Motor and Fan  ........................................................................................... 25 Blower Resistor ...................................................................................................... 26 Blower Switch......................................................................................................... 26 Compressor ........................................................................................................... 27 Compressor Magnetic Clutch ................................................................................. 27 Condenser.............................................................................................................. 28 Control Assembly ................................................................................................... 28 Control Cable Replacement.................................................................................... 29 Control Cable Adjustment....................................................................................... 31 Evaporator Core..................................................................................................... 31 Expansion Valve .................................................................................................... 33 Fan Drive Override Switch  ..................................................................................... 33 CTS-2731  Page 1 PRINTED IN UNITED STATES OF AMERICA

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