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Assembly of Transfer Case (cont) - TM-5-4210-230-14P-1_1028
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TORQUE  CHART
TRUCK SERVICE MANUAL TM 5-4210-230-14&P-1 TRANSMISSION Fig.  42. 41.   Slide  range  shift  shaft  through  fork.    Install  set  screw, tighten and lock wire to shift fork (Fig.  42). 42.   Install   expansion   plugs   at   rear   of   case   and   flatten   to expand. 43.   Place detent balls and springs in position in case. 44.   Install cover with a new gasket and tighten capscrews to specified torque. 45.   Install  power-take-off  assembly  over  a  new  gasket  (Fig. 43).  Secure with capscrews and lockwashers. Fig.  43. 46.   Install yokes or flanges and nuts and tighten to specified torque. LUBRICATION Install drain plug and tighten.  Turn unit upright and pour .47 liter (1/2 pint) of recommended gear lubricant through the filter plug opening.  Add some oil to the power-take-off. Do not fill  the  unit  to  specified  level  until  it  is  installed  under  the vehicle. Refer  to  LUBRICATION,  Section  CTS-2412  for  type  of lubricants recommended. Lubricant capacity is 3.08 liters (6-1/2 pints). OPERATION TEST'S Shift   Test   (With   power-take-off   and   front   axle   declutched disengaged). 1. High Range:  Move range shift shaft to the rearmost position   (so   the   sliding   gear   engages   direct   drive gear);  turning  input  shaft  should  also  turn  output  to the rear axle. 2. Low Range:    Move  range  shift  shaft  to  forwardmost position  (so  the  sliding  gear  disengages  direct  drive gear);  turning  input  shaft  should  also  turn  output  to the rear axle. 3. Neutral:    Move    range    shift    shaft    to    intermediate position   between   Hi   and   Lo;   turning   input   shaft should not turn output to rear axle. Power-Take-Off Engaged:    Move  shift  shaft  to  forwardmost  position  to engage the PTO: turning input shaft should also turn the PTO shaft. Front Axle Declutch: Engaged:  Move declutch shift shaft to rearmost position; turning input shaft should also turn output to front axle. CTS-2048Q  Page 14 PRINTED IN UNITED STATES OF AMERICA

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