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Assembly of Transfer Case (cont) - TM-5-4210-230-14P-1_1026
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Assembly of Transfer Case (cont) - TM-5-4210-230-14P-1_1028
TRUCK SERVICE MANUAL TM 5-4210-230-14&P-1 TRANSMISSION 20.   Install gear spacer on shaft and then install Lo gear with long hub toward outside (front) of case. 21.   With  shaft  in  'position,  install  rear  bearing  cup  in  case. Use     a     new     gasket     and     install     rear     bearing     cap, lockwashers     and     capscrews     Tighten     capscrews     to specified torque. 22.   Drive  front  bearing  onto  idler  shaft.    Hold  shaft  rigid  to avoid  damaging  rear  bearing  and  cup  (Fig.    34).    Install bearing retainer plate and capscrews.  Lock wire. Fig.  34. 23.   Tap front bearing cup into place. 24.   Install    sufficient    shims    to    set    up    end    play    in    idler assembly.      Install   front   bearing   cap   and   secure   with capscrews and lockwashers. 25.   Mount   a   dial   indicator   on   case   with   stem   set   against inside face of Lo gear.  Check the amount of end play by working  assembly  back  and  forth  with  two  prybars  as shown (Fig.  35).  Remove sufficient shims to arrive at a bearing  adjustment  of  .076  mm  .127  mm  (.003"  -  .005") end play. Fig.  35. Fig.  36. 26.   Install ball bearing on front output shaft with bearing snap ring toward outside. 27.   Install sliding collar on shaft.    Slide  shaft  into  case  (Fig. 37). 28.   With  shaft  in  position,  install  a  new  gasket,  bearing  cap and    oil    seal,    lockwashers    and    capscrews.        Tighten capscrews to specified torque. 29.   Position   a   new   gasket   and   then   mount   backing   plate, deflector and stamped washer. Insert capscrews and star washers and tighten to specified torque (Fig.  38). 30.   Position brake lever on backing plate. 31.   Position brake shoes on backing plate with actuating pawl in web slot (Fig.  39). 32.   Hook up brake shoe return springs. 33.   Slide brake hub over splines of front output gear.  Install retaining ring (Fig.  40). Fig.  37. CTS-2048Q  Page 12 PRINTED IN UNITED STATES OF AMERICA

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