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Assembly of Transfer Case (cont) - TM-5-4210-230-14P-1_1027
TRUCK SERVICE MANUAL TM 5-4210-230-14&P-1 TRANSMISSION Fig.  29 13.   Install spacer and speedometer drive gear over shaft. 14.   Position   new   gasket,   bearing   cap   (and   oil   seal)   over shaft.    Install  lockwashers  and  capscrews  and  tighten  to specified torque. 15.   Rotate  shaft  to  seat  bearings.    Mount  a  dial  indicator against rear .,,d of shaft to check amount of end play in assembly (Fig.  30). Remove sufficient shims from under front  bearing  cap  to  arrive  at  an  adjustment  of  zero  end play and zero preload. IMPORTANT The   front   output   gear   must   be   installed   in case before idler assembly is installed. 16.   Install  ball  bearing  on  hub  of  gear.    Position  gear  and bearing in case and install snap ring on bearing (Fig.  31). Fig.  30. Fig.  31. 17.   Install    rear    bearing    cap    over    a    new    gasket.    Insert capscrews   and   lockwashers   and   tighten   to   specified torque. 18.   Press rear bearing on idler shaft.  Install snap ring. 19.   Hold  Hi  gear  in  position  inside  case  and  tap  idler  shaft through it with soft hammer.  The short hub side of gear goes to the outside, rear (Fig.  33). Fig. 32 Fig. 33 CTS-2048Q  Page 11 PRINTED IN UNITED STATES OF AMERICA

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