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Repair - TM-5-4210-230-14P-1_1024
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Assembly of Transfer Case (cont) - TM-5-4210-230-14P-1_1026
TRUCK SERVICE MANUAL TM 5-4210-230-14&P-1 TRANSMISSION Assembly of Transfer Case 1. Install   front   bearing   on   input   shaft   with   shielded   side against shoulder (Fig.  24). Fig.  24. 2. Start  input  shaft  into  case.    Mount  sliding  gear,  spacer and drive gear (with bushing) on shaft (Fig.  25). Fig.  25. 3. Tap   input   shaft   into   position   using   a   suitable   sleeve against the inner race of front bearing. 4. Position original shim pack plus .254 mm (.010") more to make  sure  there  is  end  play  in  assembly.    Install  front cover and tighten capscrews. 5. Place thrust washer on shaft and install rear bearing with shielded side toward the inside. 6. Position a new gasket and attach power-takeoff (or cover, if used) to rear of case. Tighten capscrews. 7. Mount a dial indicator on the unit.  Set stem against front end  of  input  shaft  and  check  the  amount  of  end  play  in the   assembly   (Fig.      26).   Remove   enough   shims   from under bearing cap to arrive at an adjustment of .076 mm - .127 mm (.003" - .005") end play. 8. Reposition  bearing  cap,  insert  capscrews  and  tighten  to specified torque.  Remove power take-off for convenience in handling transfer case. 9. Press  front  bearing  onto  rear  output  shaft  with  suitable sleeve. Fig.  26. Fig.  27. 10.   Hold  rear  output  gear  in  position  inside  case  and  slide shaft through it (Fig.  28). 11.   Install front bearing cup and original shim pack plus .254 mm (.010").  Install bearing cover, lockwasher and tighten capscrews. 12.   Press  rear  bearing  on  shaft  with  a  suitable  sleeve  (Fig. 29); then tap bearing cup into position. Fig.  28. CTS-2048Q  Page 10 PRINTED IN UNITED STATES OF AMERICA

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