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CHAPTER 3 235 SERIES PUMP SERVICE INFORMATION
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TM-5-4210-230-14P-1 Aerial Ladder Fire Fighting Truck Manual
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Fig. 3   Remove Reservoir
TM 5-4210-230-14&P-1 TRUCK SERVICE MANUAL STEERING INSTALLATION AND REMOVAL INSTALLATION 1. Position   pump   assembly   on   mounting   bracket   with holes lined up and install bolts loosely. 2.. Slide pulley on shaft over key. IMPORTANT Do   not   hammer   pulley   on   as   this   will   damage internal pump parts. 3. Install pulley nut finger tight against pulley. (Always use a new nut.) 4. Connect and tighten hose fittings to specified torque. 5. Fill reservoir.  Bleed pump by turning pulley backward (counter-clockwise    as    viewed    from    front)    until    air bubbles cease to appear. 6. Install pump belt over pulley. 7. Move  pump  until  belt  is  tight;  then  tighten  mounting screws. See BELT TENSION and BELT ADJUSTMENT sections of Chapter 1. 8. Tighten pulley nut to specified torque. 9. Bleed system per FLUID LEVEL section, Chapter 1. REMOVAL 1. Disconnect both hoses at pump.  When both hoses are disconnected, secure ends in raised position to prevent drainage of oil. 2. Install caps at both pump fittings to prevent drainage of oil from pump. 3. Remove attaching nut on pump drive pulley. 4. Loosen necessary bolts to loosen belt tension. 5. Remove pump belt. 6. Slide pulley from shaft using pulley puller SE-2578. IMPORTANT Do not hammer pulley off shaft as this will damage internal pump parts. 7. Remove   bracket-to-pump   bolts   or   bracket   to   engine bolts and remove pump. SERVICE DISASSEMBLY Before  disassembly  of  pump,  remove  reservoir  filler  cap (when used) and drain oil from reservoir by inverting the pump so oil may drain out the filler hole. After oil is drained from reservoir, cap should be replaced and the entire pump assembly washed in a non-toxic solvent to   remove   all   dirt   and   prevent   any   foreign   matter   from contaminating pump components. 1. Clamp front hub of pump in vise so that the extending portion of shaft is directed downward, being careful not to clamp vise too tight as this may distort the bearings. Use soft jaws in vise if available. Fig. 1   Remove Stud and Union Fig. 2   Remove Flow Control Valve and Spring CTS-2296R  Chapter 3, Page 3 PRINTED IN UNITED STATES OF AMERICA

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