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Transmission housing repair.
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Assembly. - TM-5-4210-229-14P_477
TM5-4210-229-14&P 6.15 TRANSMISSION REPAIR (Continued) NOTE All replacement parts orders require information from the nameplate.  Therefore it is imperative that the new nameplate    (331    )    (if    replaced)be    stamped    with identical information. (h)   Remove   the   drive   screw   (330)   and   nameplate (331) only if its replacement is necessary. (2)   Assembly. (a)   If    the    1/8    inch    plugs    (328)    and    (329)were removed,  replace them.  Torque the plugs to 4-8 ft-lb   (5-11   N.m).      If   anew   nameplate   (331)   is required,  all information on the old plate must be metal  stamped  into  the  new  plate.    In-stall  the new  plate  (331)  and  retain  it  with  a  drive  screw (330). (b)   If  lubrication  valve  (323),    spring  (324)and  tube (325) were removed,  install new parts.  Assemble valve   (323)   and   spring   (324)   onto   tube   (325), respectively.    Install  the  assembly  (327)  into  its bore in housing (326).  Press the valve tube (325) into its bore until it is 0.58 inch (14.7 mm) below the   external   surface   of   the   adapter   mounting boss.    Utilization  of  lube  valve  spring  guide  tool simplifies    the    installation    of    the    lube    valve assembly  (327).    Install  a  new  gasket  (322)  onto the  valve  adapter  (321).    Install  the  adapter  into the bore.  Retain the adapter (321) with two new 1/4-20x7/8   inch   socket-head   bolts   (320).      Use bolts  (320)  only  one  time.    Torque  the  bolts  to 12-15 ft-lb (16-20N.m). (c)   If plug (317) and washer (318) or the two 1/8 inch plugs (319) were removed, replace them.  Torque the  3/4-16  plug  (317)  to  50-60  ft-lb  (68-81  N.m). Torque  the  two  1/8  inch  plugs  (319)  to4-8  ft-lb (5-11 N.m). (d) Place   the   selector   shaft   oil   seal   (311) sealing   lip   away   from   tool   onto   selector shaft seal installer.  Install the seal(311) into the housing bore.  Lubricate the inner bore of the seal.  Selector shaft seal installer permits installation of the oil seal with or without the selector shaft (315) installed. (e)   Guide   the   grooved   end   of   selector   shaft (315)    through    seal    (311)    after    removing burrs  from  the  shaft  to  protect  the  oil  seal. Position    detent    lever    (312)    so    that    the selector valve pin extends toward the inside of  the  housing,    and  engage  the  slot  in  the detent  lever  with  flats  on  the  selector  shaft. Install   nut   (314)   and   retainer   pin   (313)   to retain  the  shaft  and  lever.    Torque  the  nut (314) to 15-20 ft-lb (20-27 N.m) (f)    If the breather (316) was removed,  in-stall a new breather. Tighten the breather sufficiently,  using care not to distort or crush the breather stem. ASSEMBLY a. Clutches,  center support,  planetary gearing and rear cover assembly. (1) Selecting center support snapring. (a)   Position the transmission housing,  converter end   up.      Install   second   clutch   backplace (332). 6-83

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