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Disassembly. - TM-5-4210-229-14P_467
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Planetary carrier repair. (cont) - TM-5-4210-229-14P_469
TM5-4210-229-14&P 6-15. TRANSMISSION REPAIR (Continued). (n)   Working     through     the     front     of     carrier assembly   (277),   remove   snapring   (281). Tap   the   shaft   assembly   (278)   rearward, and remove it from the carrier assembly. (o)   Press  the  shaft  assembly  (278)  from  ball bearing (279). (p)   Remove   spring   pin   (280),   needle   roller bearing   (282),   and   cup   plug   (283)   from shaft   (270)   only   if   parts   replacement   is necessary. (2)   Planetary carrier repair. NOTE The procedures for all planetary carrier assemblies differ only in the proper tool selection   for   the   specific   application. The  special  tool  chart  details  the  tool number required for a specific application   and   identifies   the   carrier involved  (front,  center  and  rear).  If  the tool  is  common  to  all  of  the  planetary carrier  assemblies,  its  number  will  not be  listed  in  the  test.  If  the  tool  is  not common, the test will refer to the chart. (a)   Visually inspect planetary carrier assembly for  evidence  of  excessive  wear,  overheat indication, damage or heavy metal contamination. (b)   Check     end     play     of     planetary     carrier pinions. With washer held flat, insert feeler gauge  between  carrier  and  thrust  washer. End  play  must  be  within  0.008-0.031  inch (0.20-0.79 mm). CAUTION Do   not   disassemble   carrier   assembly   unless   parts replacement    is    necessary.    Failure    of    one    pinion requires   replacement   of   the   entire   pinion   gear   set because they are selectively matched. NOTE Complete    replacement    of    the    assembly    may    be warranted,  depending  on  the  amount  of  labor,  time, parts replacement and extent of repair. (c)   Fabricate  six  dummy  pins  (284)  for  front carrier which are 0.5117/0.5114 inch (12.99/12.98  mm)  diameter  by  2.50  inch (63.5 mm) long. (d)   Place the front carrier on a work table, rear downward. (e)   Press the bushing (284) (front carrier only) from  the  carrier.  Do  not  scratch  or  score the bushing bore. (f)    Place the carrier in a press, rear downward. (g)   Apply  loctite  (Appendix  D,  Item  27)  to  the outer   diameter   of   a   new   bushing   (285). Using bushing installer tool, install the new bushing into the bore of the front planetary carrier. Press the bushing 0.265-0.275 inch (6.73-6.99 mm) below its adjacent surface. SPECIAL TOOL CHART NOTE:  All tools have a basic number (J-25587) and a suffix.  Only the suffix is shown below.  The figures in parentheses are quantities required. PLANETARY CARRIER ASSEMBLY SUPPORT BLOCK PIN REMOVER PIN REMOVER & INSTALLER ADAPTER PIN REMOVER & INSTALLER SPACER LOADING PIN GUIDE PIN INSTALLER SWAING TOOL HOLDER SWAGING TOOL FRONT -4 -16 -22 (6) -50 (6) -13 -17 -27 (2) CENTER -4 -16 -18 (4) -48 (4) -11 -17 -23 (2) REAR -3 -16 -2 -6 -18 (4) -48 (4) -12 -17 -23 (2) 6-75

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