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Center support assembly repair.
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Gear unit and main shaft assembly repair
TM5-4210-229-14&P 6-15. TRANSMISSION REPAIR (Continued). (2)   Assembly. (a)   If  the  bushing  (250)  and  ball  (25  1)  were removed   from   the   center   support,   install new parts. (b)   Install   the   ball   (251)   and   bushing   (250). Use   center   support   bushing   installer   to press  the  bushing  into  the  center  support. The  bushing  is  prebored  and  requires  no reaming. ton.    Compress  the  springs  by  forcing  the retainer  (246)  into  the  recess  at  the  outer edge   of   the   center   support.   Install   new selflocking    retainer    rings    (244)    on    the ejector  pins  of  the  piston,  using  lockring installer. Remove the piston (238) from the center support (233). (e)   Grease  (with  oil-soluble  grease,  Appendix D, Item 2 1) and install inner sealrings (239 and 240) and outer sealrings (241 and 242) onto pistons (237 and 238). The lips of all the   sealrings   must   be   toward   the   piston cavities of the center support. NOTE If  the  pistons  are  not  installed  to  the bottom of their cavities during installation of self-locking retainer rings (243  and  244)  proper  clutch  clearance cannot be established. (d)   Temporarily    place    second    clutch    piston (238) into the rear cavity of center support assembly  (233).  Install  springs  (248)  into the    pockets    of    the    piston    (238).    Align spring retainer (246) on the four ejector pin bosses of the pis- (f)    Inspect     the     piston     cavities     in     center support assembly (236) for any obstruction or foreign material. Install piston (238) into the  rear  of  the  center  support,  engaging the lug on the piston with the recess in the support.  Be  sure  the  lips  of  both  the  inner sealring (240) and outer sealring (242) face the bottom of the piston cavity. Leave the assembled  third  clutch  piston  (237)  out  of the center support until final installation of the center support assembly. (c)   Temporarily  place  third  clutch  piston  (237) in  the  front  piston  cavity  of  center  support assembly  (233).  Install  springs  (247)  into the   pockets   of   the   piston.   Align   spring retainer    (245)    on    the    four    ejector    pin bosses of the piston. Compress the springs by forcing the retainer into the recess at the outer   edge   of   the   center   support.   Install new self-locking retainer rings (243) on the ejector   pins   of   the   piston,   using   lockring installer. Remove the piston (237) from the center support (233). 6-72

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