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Oil pressure regulator valve inspection
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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PISTON AND CONNECTING ROD MAINTENANCE
TM5-4210-229-14&P 6-11.  OIL PUMP, FILTERS, AND COOLER MAINTENANCE (Continued). Compressed air used for cleaning or drying can create airborne particles that may enter the eyes.  Pressure shall not exceed 30 psi (206 kPa).  Wearing of goggles is required to avoid injury to personnel. (4) Dry all parts with compressed air. (5) Visually inspect the inlet and outlet pas- sages in the filter base for restrictions. (6) Visually inspect the by-pass valve for wear or damage.  Replace if necessary. (7) Check by-pass valve spring using a valve spring load tester.  Free length of 2.075 in (52.71 mm) and a test length of 0.927 in (23.55 mm) under 6.12 ft-lb (27.2 N.m) should be maintained.  Replace if necessary. INSTALLATION a.  Lubricating oil pump installation. (1) Press a new oil seal into the pump housing. (2) Install a new seal washer with the larger diameter facing out (toward pulley), onto the crankshaft. (3) Install a new O-ring into the groove in the crankcase front cover; then install the plate. (4) Install the inner and outer rotors onto the crankshaft. (5) Using the new O-ring in the groove in the housing, position the outer rotor in the housing and install the housing onto the crankcase front cover. (6) Secure the housing to the cover. b.  Oil filters installation. (1) Install the valve and spring into the bore of the filter base.  Install the plug and torque to 50 ft-lbs (67.8 N.m). (2) Using a new gasket, install the filter base onto the crankcase.  Secure in place with the hardware previously removed. (3) Connect the turbocharger oil supply line to the base. (4) Lubricate filter gasket with oil (Appendix D, Item 37) hand torque filter 1/2 to 3/4 turn after gasket contacts filter head.  Do not over torque. c.  Oil cooler installation. (1) Install new O-rings on tubes from cooler to front cover. (2) Using new gaskets, install the oil cooler to the crankcase. d.  Install vibration damper (paragraph 6-7). 6-27

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