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INSTALLATION - TM-5-4210-229-14P_409
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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CAMSHAFT AND GEAR MAINTENANCE
TM5-4210-229-14&P 6-8.  FRONT COVER MAINTENANCE This task cover:     a.  Removal b.  Inspection c.  Installation INITIAL SET-UP Tools General Mechanics Tool Kit Materials/Parts Front Cover (1802246R91) Gasket (675813C1) Oil Seal (690437C91) Equipment Condition Para.  Condition Description 6-7 Vibration Damper Removed 6-11    Oil Pump Removed General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Batteries disconnected. REMOVAL a.  Remove the injection pump access cover (1) and gasket (2) from the front cover (3). b.  Remove the bolts securing the front cover (3) to the crankcase front plate (4). c.  Remove the front capscrews securing the front cover to the oil pan. d.  Remove the front cover (3). INSPECTION a.  Remove all traces of gasket material from gasket surface of crankcase front cover and front plate. Compressed  air  used  for  cleaning  or  drying can  create  airborne  particles  that  may  enter the eyes.  Pressure shall not .exceed 30 psi (206 kPa).  Wearing of goggles is required to avoid injury to personnel. b.  Blow dry front cover with compressed air. c.  Visually inspect the front cover for cracks and distortion. d.  Visually inspect the front plate for damage. e.  Replace any cover or plate which is damaged. INSTALLATION a.  Install a new front cover gasket (5). CAUTION Improper front cover installation will result in cover distortion or loose engine mounting bolts. b.  Install the front cover (3). c.  Install capscrews securing front cover (3) to the front of the oil pan. d.  Install bolts securing front cover (3) to crank- case front plate (4). e.  Using a new gasket (2), install the injection- pump access cover (1). f.  Press a new oil seal into the oil pump body. g.  Install the oil pump (paragraph 6-11). h.    Install the vibration damper (paragraph 6-7). i.      Connect batteries. 6-17

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