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INSTALLATION - TM-5-4210-229-14P_397
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSPECTION - TM-5-4210-229-14P_399
TM 5-4210-229-14&P 6-6.   CYLINDER HEAD AND VALVES MAINTENANCE This task covers: a.   Removal b.   Inspection c.   Installation INITIAL SET-UP Tools General Mechanics Tool Kit Hoist and Sling Valve Guide Remover (SE-1722) Slide Hammer Nozzle Sleeve Puller Adapter (SE-2587) Nozzle Sleeve Installing Tool (SE-2534) Brass Hammer Valve Spring Compressor Dial Indicator Valve Guide Installer (SE-1943) Intake Pre-Cup Puller (PLT-509-5) Exhaust Pre-Cup Puller (PLT-509-6) Equipment Condition Para. Condition Description 5-11 Engine Removed 4-77 Injection Nozzles Removed 4-90 Valve Cover Removed 6-5 Rocker Arm, Shaft and Push Rods Removed Materials/Parts Cleaning Solvent (Appendix D, Item 54) Brass Bristle Brush (Appendix D, Item 7) Loctite (Appendix D, Item 27) Wood Block (Appendix D, Item 4) Soft Bristle Brush (Appendix D, Item 9) Fine Emery Cloth (Appendix D, Item 13) Lubricating Oil (Appendix D, Item 36) Bluing Ink (Appendix D, Item 23) Cylinder Head (687199C92) Intake Valve (675046C2) Exhaust Valve (676865C2) REMOVAL a. Cylinder removal. (1)     Remove cylinder head bolts (2). (2) Insert 15 inch pry bar at left front side of cylin-der head, between indentation of cylinder head and crankcase.  Break seal formed by head gasket sealant prior to hoisting. When  lifting  an  object,  make  sure  the  hoist and  sling  are  fastened  securely.    Be  sure  the item being lifted does not exceed the capacity of the lifting device. (3) Connect hoist and sling to cylinder head lifting eyes and remove head from engine.  Place head on wood blocks to protect valves and deck. 6-5

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