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TEST - TM-5-4210-229-14P_360
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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STARTER REPAIR - TM-5-4210-229-14P_362
TM5-4210-229-14&P 5-12. ALTERNATOR REPAIR (Continued). ASSEMBLY a. Install bearing (42) on the inner race of the bearing (19). b. Press  on  new  slip  ring  assembly  (39,  40,and  41) making  sure  the  slot  lines  up  with  the  slot  in  the shaft.      The   new   slip   ring   assembly   should   be pressed    on    the    shaft    with    enough    pressure    to prevent the insulation washer (41) from turning. c. Solder the rotor coil leads (38) to slip ring assembly using a heat gun and solder (Appendix D, Item 53). d. Place  slip  ring  end  of  rotor  shaft  (19)  into  an  arbor press.    Install  the  rotor  and  drive  end  housing  (20) by  pressing  the  housing  and  bearing  (35)  on  rotor shaft. e. Install  the  stator  (21)  on  the  slip  ring  end  housing (22) and align bolt holes in stator (21) with housing (22). f. Install  three  stator  terminals  (24)  on  the  terminal board studs (25) and secure with lock nuts (23). NOTE Spray  the  terminal  body  assembly  with  sealant (Appendix D, Item 41). g. Support  the  slip  ring  end  housing  (22)  on  an  arbor press.    Slip  the  rotor  (19)  to  the  drive  end  housing (20)  through  the  stator  (2  1)  and  into  the  slip  ring end of the housing. h. Install three through bolts (18), lock nuts (17). i. Install the regulator (8) and brushes (36) in the housing (22). j. Install jumpers (24) using nuts (9 and 10). k. Push and pin the brushes (36) in place. l. Install regulator brush holder housing assembly (13) and install four brush housing screws (14).  Coat with Loctite (Appendix D, Item 27). m.   Install nuts (9 and 10) output terminals (11 and 12) and connect diode lead (7). n. Install fan spacer (6), drive key (5), fan (4), and pulley (3) to the regulator (8). o. Install washer (2) and shaft nut (1). p. Install alternator (paragraph 4-84). 5-30

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