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Section IV.  MAINTENANCE OF DIESEL FUEL INJECTION SYSTEM
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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ENGINE REPLACEMENT - TM-5-4210-229-14P_357
TM5-4210-229-14&P 5-9. INJECTION PUMP/GOVERNOR REPAIR (Continued). INSPECTION Inspect parts for cracks, wear or other damage. ASSEMBLY a. Replace damaged or worn parts. b. Replace O-ring (6) and gasket (2, 9, and 13). c. Install valve (15), spring (14), gasket (13), and fitting (12) on housing (7). d. Install valve (11), spring (10), gasket (9), and hand pump (8). e. Install  O-ring  (6),  spindle  (5),  piston  (4),  spring  (3), gasket (2), and plug (1). f. Return injection pump/governor assembly to manufacturer's  authorized  service  center  if  further repair is required. g. Install fuel supply pump (paragraph 4-70). Section V.  MAINTENANCE OF ENGINE AND ACCESSORIES Para. Alternator Repair ........................................................................................................................................................ 5-12 Engine Mounting Replacement................................................................................................................................... 5-14 Engine Replacement .................................................................................................................................................. 5-11 General ...................................................................................................................................................................... 5-10 Starter Repair............................................................................................................................................................. 5-13 5-10. GENERAL. This section contains information on the maintenance of the engine and accessories that are maintainable at the Direct Support level. 5-11. ENGINE REPLACEMENT This task covers: a.  Removal b.  Installation INITIAL SET-UP Tools Equipment Condition General Mechanics Tool Kit Para. Condition Description Hoist 4-59 Deaeration Tank Removed Lifting Chain 4-60 Fan Shroud Removed Engine Stand 4-61 Fan Removed 4-66 Radiator Removed Personnel Required: 2 4-68 Air Cleaner Removed 4-75 Injection Lines Removed Materials/Parts 4-79 Exhaust Pipes Removed Engine (DT-466C) 4-84 Alternator Removed 4-86 Starter Removed 4-91 Dipstick and Tube Removed 4-124 Hood Removed 4-128 Radiator Support Removed 4-148 Engine Wiring Removed 4-156 Transmission Removed 4-183 Power Steering Pump Removed 5-14 Engine Mounting Bolts Removed 5-25

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