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DIFFERENTIAL SIDE GEAR AND PINION REPLACEMENT
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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HUB AND DRUM ASSEMBLY
TM5-4210-229-14&P 4-197.    REAR AXLE SHAFTS REPLACEMENT. This task covers: a. Removal b. Installation INITIAL SET-UP Tools General Mechanics Tool Kit Hammer/Sledge, 5-6 lb (2.3-2.7kg) Materials/Parts Axle Shafts (571348C1) Solvent, Cleaning (Appendix D, Item 54). General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Equipment Condition Para. Condition Description 4-162 Tire Rim Assembly Removed REMOVAL a. Remove  eight  nuts  (1)  from  studs  (2)  around rear wheel hub (3), all that attach the axle shaft flange (4) to the wheel hubs (3). Do not use chisels or wedges to loosen shaft.  Damage to shaft flange may result. b. To   loosen   shaft   (5)   from   the   hub,   strike   the center of the axle shaft flange (4) with a 5-6  lb (2.3-2.7   kg)   hammer   or   sledge.      A   pulling, twisting action will aid in the shaft removal. c. Remove   the   shaft   (5)   from   the   axle   housing tube (6) INSTALLATION Cleaning  solvent  (Appendix  D,  Item  54)  is  both  toxic and  flammable.    Keep  off  skin.    Use  only  in  a  well ventilated   area   and   avoid   prolonged   breathing   of vapors.  Keep away from open flames. a. Thoroughly   clean   the   axle   shaft   with   solvent (Appendix D, Item 54). b. Position  the  axle  shaft  (5)  in  the  axle  housing tube  (6)  so  that  the  shaft  splines  (7)  enter  the differential gearing. c. Attach the axle shaft flange (4) to the wheel hub with nuts (1).  Torque nuts to 95-115 ft-lb (130- 155 N.m). d. Install tire rim assembly (paragraph 4-162). e. Remove the floor stands and lower the vehicle. 4-214

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