4-196. DIFFERENTIAL SIDE GEAR AND PINION REPLACEMENT
This task covers:
General Safety Instructions
General Mechanics Tool Kit
Jack, roller type
Transmission in (N) neutral.
Parking brake set.
Differential Carrier Assembly (161019R93)
Sealant (Appendix D, Item 49)
Tire Rim Assembly Removed
Axle Shafts Removed
Propeller Shaft Removed
Remove mounting bolts (1) from carrier to axle
housing flange (2).
Support the weight of carrier (3) safely on a
roller type floor jack.
Use puller screws in carrier mounting flange to
start carrier away from housing.
Pull carrier (3) away from housing with the use
of the roll jack and remove from under the
Position the carrier (3) on a rollerjack and
position in place under the axle housing.
Form a gasket on the housing flange using
sealant (Appendix D, Item 49) and place carrier
onto axle housing flange.
Install the carrier to axle housing flange
mounting bolts (1). Torque bolts (1) to 160-175
ft-lb (220-240 N.m).
Install propeller shaft (paragraph 4-152).
Install axle shafts (paragraph 4-197).
Install tire rim assembly (paragraph 4-162).
Remove the floor stands and lower the vehicle.