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REMOVAL - TM-5-4210-229-14P_310
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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FRONT SUSPENSION LEAF SPRING AND BUSHING REPLACEMENT
TM5-4210-229-14&P 4-189.  STEERING KNUCKLE AND ARM REPLACEMENT (CONTINUED) NOTE It  is  not  necessary  to  remove  the  upper  trunnion  pin upon trunnion housing disassembly. INSTALLATION a. Using original shim pack (19) install upper  trunnion cap (17).Torque retaining nuts to 60-70  ft-lb  (81-95 N.m).  Install  tapered  dowels  (16)  before  installing lockwasher   (13)   and   retaining   nuts   (12).   Torque retaining nuts to 60-70 ft-lb (81-95 N.m). b. Lubricate trunnion bearings thoroughly using grease (Appendix D, Item 20). Place a  trunnion bearing on upper   trunnion   bearing   cup   of   axle   housing   end. Lower   trunnion   housing   (11)   into   place   on   axle housing  end  indexing  upper  trunnion  pin  (18)  with upper trunnion bearing (20). c. Place   lower   trunnion   bearing   (21)   in   bottom   of trunnion  housing  (11)  and  align  with  lower  bearing cap.   Using   original   shim   pack   (15)   install   lower trunnion  cap  (14).  Torque  retaining  nuts  to  60-70 ft-lb (81-95 N.m). d. Check   trunnion   bearing   adjustment   by   placing   a torque wrench on  trunnion cap (11) or steering arm retaining   nut   (12)   and   swinging   trunnion   housing (11).  Torque  should  be  8-15  ft-lb  (11-20  N.m).  To increase   torque,   remove   shims   (15)   or   (19)   to decrease torque, add shims. e. Install  gasket  (10),  flange  (9),  steering  ball  felt  (8), seal   with   spring   (7),   split   retainer   ring   (6)   and retaining ring halves (5) on rear of  trunnion housing (1). f. Install retaining half lockwashers (.3) and mounting bolts   (2).   Torque   mounting   bolts   to   10-15   ft-lb (14-20 N.m). g. Install axle shaft and universal joint assembly (1) in axle housing indexing  splined end of axle  shaftwith side gear of center unit. When installing axle shaft and universal joint assembly, care should be taken not to damage axle shaft oil seal. h. Slide  spindle  over  universal  joint  shaft  and  on to trunnion housing studs (paragraph 4-188). i. Install wheel bearings (paragraph 4-187,). j. Install hub/drum assembly (paragraph 4-186). k. Install service brakes (paragraph 4-169). l. Install tire rim assembly (paragraph 4-162). 4-205

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