Quantcast POWER STEERING GEAR REPLACEMENT - TM-5-4210-229-14P_302

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Section XXV.  MAINTENANCE OF POWER STEERING SYSTEM
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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PITMAN SHAFT SEALREPLACEMENT
TM5-4210-229-14&P 4-181.  POWER STEERING GEAR REPLACEMENT. This task covers: a.  Removal b.  Installation INITIAL SETUP Tools General Mechanics Tool Kit Materials/Parts Power Steering Gear (491010C92) Equipment Condition Para. Condition Description 4-178 Drag Link Removed 4-119 Steering Shaft Disconnected General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Battery selector switch OFF. REMOVAL a. Thoroughly clean off all outside dirt, especially from around fittings and line connections, before you remove the gear. b. Drain the steering gear assembly by removing bottom drain plug on gear. c. Remove all fluid lines. d. Plug all port holes and fluid lines. CAUTION This steering gear weighs approximately 80 lb (36 kg) dry. Exercise caution when you remove, lift, or carry it. Do   not   pound   the   universal   joint   or   input   shaft coupling on or off the input shaft. Internal damage to the steering gear can result. e. Remove the steering gear from the vehicle by removing three locknuts (1) and bolts (2). f. Clean and dry the gear before repair. INSTALLATION a. Position steering gear on the vehicle and install using three bolts (2) and locknuts (1). b. Torque nuts to 135 ft-lb (183 N.m). c. Install drain plug. d. Unplug port holes and fluid lines. e. Connect all fluid lines. f. Connect steering shaft (paragraph 4-119). g. Connect drag link (paragraph 4-178). h. Fill steering fluid reservoir (paragraph 4-180). 4-196

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