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AIR LINES AND PIPING REPLACEMENT
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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AIR TANK REPLACEMENT
TM5-4210-229-14&P 4-172.  VALUES AND SWITCHES REPLACEMENT. This task covers: a.  Removal b.  Installation INITIAL SET-UP Tools General Mechanics Tool Kit Equipment Condition , Para. Condition Description 4-173 System Bled General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Battery selector switch OFF. Tires blocked. REMOVAL a. Brake pedal switch removal. (1) Disconnect the electrical connectors at the brake pedal  (2) mounting bracket (3). (2) Remove the switch (1). b. Brake valve removal. (1) Tag and disconnect air lines from valve. (2) Remove hardware securing valve to frame. (3) Remove valve from truck. INSTALLATION a. Brake pedal switch installation. (1) Install the switch (1). (2) Connect the electrical connector. (3) Depress the brake pedal (2) and press the switch (1) in until it is firmly seated in the clip (4). NOTE Audible clicks can be heard as the threaded portion of the switch is pushed through the clip. (4)  Pull  the  brake  pedal  (2)  fully  rearward  against the  pedal  stop  until  the  audible  clicks  can  no longer be heard. (5) Release the brake pedal (2), then repeat step c to assure that the switch is properly seated and no audible click can be heard. (6)  Electrical  contact  should  now  be  made  when the  brake  pedal  is  depressed  to  1-1.24  inches (25-31 mm) and the brake lights should go on. (7) Check the operation of the switch. b. Brake valve installation. (1)    Position    valve    on    frame    and    secure    with attaching hardware. (2) Connect all air lines to valve and remove tags. (3) Check conditions for leaks or loose fittings. (4) Charge air brake system (paragraph 4-173). 4-189

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