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TRANSMISSION SHIFT CONTROL LEVER REPLACEMENT
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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TRANSFER CASE ASSEMBLY MAINTENANCE
TM5-4210-229-14&P Section XXI.  MAINTENANCE OF TRANSFER CASE ASSEMBLY Para. Para. General  ................................................................... 4-158 Transfer Case Shift Lever Replacement  ..................4-160 Transfer Case Assembly Maintenance ..................... 4-159 4-158.  GENERAL. This section contains information on the maintenance of the transfer case assembly that are maintainable at the Organizational level. 4-159.  TRANSFER CASE ASSEMBLY MAINTENANCE. This task covers:  a.  Removal b.  Installation c.  Service INITIAL SET-UP Tools General Mechanics Tool Kit Materials/Parts Transfer Case Assembly (872165005) Gear Oil (Appendix D,  Item 36) Equipment Condition Para.  Condition Description 4-152 Propellor Shaft Removed 4-154 Propellor Shaft Removed General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Batteries disconnected. REMOVAL a.   Remove drain plug (1) and drain oil from transfer case. b. Unplug wire (2) from transfer case. c. Disconnect   mechanical   linkage   (3)   and   tag   for future identification. d. Disconnect the speedometer cable (4). e. Position  a  transmission  jack  of  minimum  500  lb (227  kg)  capacity  beneath  the  transfer  case.    Be sure that the transfer case is seated safely on the jack. f.   Remove four  locknuts  (5)  and  bolts  (6)  from  each mounting angle (7). g.  Check to ensure that all mountings and connections to the transfer case have been disconnected.  Slide transfer  case  forward.    Lower  the  transfer  case  to the floor and remove from under the vehicle. 4-172

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