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TM5-4210-299-14&P
4-130. DOOR REPLACEMENT.
This task covers:
a.
Removal
b.
Installation
INITIAL SET-UP
Tools
General Safety Instructions
General Mechanics Tool Kit
Engine OFF.
Transmission in (N) neutral
Materials/Parts
Parking brake set.
Curbside Door (488000C91)
Streetside Door (487999C91)
Equipment Condition
Para. Condition Description
4-129 Mirrors Removed
REMOVAL
WARNING
When lifting an object make sure the
hoist and sling are fastened securely.
Be sure the item being lifted does not
exceed the capacity of the lifting
device.
a. Using a rope sling through window opening,
attach sling to overhead lift and support
door.
b. Remove four button plugs (1) for access to
hinge bolts.
c. Remove the four flange head hinge bolts (2)
and lift door assembly (3) from hinges (4).
d. Remove door assembly and protect paint
from scratches.
INSTALLATION
WARNING
When lifting an object make sure the
hoist and sling are fastened securely.
Be sure the item being lifted does not
exceed the capacity of the lifting
device.
a. Using sling, lift door (3) into position and
install four flange head hinge bolts (2) to
hinges (4).
b. Install four button plugs (1).
c. Install mirrors (paragraph 4-129).
ADJUST
a. Door striker pin or stud is mounted in an en-
larged hole in lock pillar. Loosen pin to move
pin up or down and in or out as required.
b. Fore and aft adjustment is by spacer shim
bet- ween striker pin and pillar.
c. Make final adjustment of striker pin and
torque to 45-60 ft-lb (60-80 N.m).
NOTE
When
adjusted,
door
weatherseal
should contact door frame all around
with
slight
pressure
but
without
damage to seal, door should latch,
lock and release without undue effort,
and door should be rattle free when
vehicle is in motion.
4-142
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