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DIPSTICK AND DIPSTICK TUBE REPLACEMENT - TM-5-4210-229-14P_210
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Section XVII.  MAINTENANCE OF CAB ASSEMBLY, LIGHTS, SWITCHES, GAUGES, CONTROLS AND INDICATORS
TM5-4210-229-14&P 4-91. DIPSTICK AND DIPSTICK TUBE REPLACEMENT This task covers: a.  Removal   b.  Installation INITIAL SET-UP Tools General Mechanics Tool Kit Materials/Parts Oil Pan (1801398C91) RTV Sealant (Appendix D, Item 45) Gasket (671827C1) Plug Gasket (59658D) Oil (Appendix D, Item 37) Solvent (Appendix D, Item 54) General Safety Instructions Engine OFF. Transmission in N) neutral. Parking brake set. Batteries disconnected. REMOVAL a.   Remove   drain   plug   (1)   and   gasket   (2)   and drain oil into catch basin. b.   Remove bolts (3) securing oil pan (4) to crank case. c.   Remove oil pan (4) and gasket (5). Cleaning  solvent  (Appendix  D,  Item 54)    is    both    toxic    and    flammable. Keep    off    skin.        Use    only    in    a well-ventilated   area   and   avoid   pro- longed   breathing   of   vapors.      Keep away from open flames. d.   Remove  all  old  gasket  and  RTV  sealant  from the oil pan and engine block with cleaning sol- vent (Appendix D, Item 54). INSTALLATION NOTE Only a small amount of sealant  is required. Excessive amounts of sealant may prevent proper sealing of the oil pan. a.   Apply a 3/16 inch (5 mm) bead of RTV sealant (Appendix  D,  Item  45)  to  the  oil  pan  sealing surface inboard of the bolt holes. NOTE The sealer must be wet to the touch when the oil pan is installed. b.   Install the oil pan gasket (5). c.   Install the oil pan (4) to the engine with the oil pan bolts (3). d.   Install   new   drain   plug   gasket   (2)   and   install drain plug (1). e.   Fill engine with oil (Appendix D, Item 37). f.   Connect battery cables. 4-105

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