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EXHAUST MANIFOLD REPLACEMENT
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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DIPSTICK AND DIPSTICK TUBE REPLACEMENT - TM-5-4210-229-14P_210
TM5-4210-229-14&P 4-90. VALVE COVER REPLACEMENT This task covers: a.  Removal   b.  Installation INITIAL SET-UP Tools General Mechanics Tool Kit Materials/Parts Solvent (Appendix D, Item 54) Valve Cover (690339C1) General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. REMOVAL a.   Loosen  the  two  clamps  (1)  and  bracket/clamp (2)  and  remove  the  upper  half  of  the  valve cover breather tube (3). b.   Remove   six   bolts   and/or   nuts   (4)   securing valve cover (5) to the cylinder head. c.   Remove valve cover (5) and gasket (6). Cleaning   solvent,   (Appendix   D,   Item 54) is both toxic and flammable.  Keep off  skin.    Use  only  in  a  well-ventilated area and avoid prolonged breathing of vapors.  Keep away from open flames. d.   Remove  old  gasket  material,  oil  and  grease from   the   valve   cover   (5)   and   cylinder   head using solvent (Appendix D, Item 54). INSTALLATION a.   Replace   old   packing   rings   with   new   under valve cover bolt washers to avoid oil leaks. b.   Replace  oil  valve  cover  gasket  with  a  new  oil gasket to assure an oil tight seal. c. Position  valve  cover  (5)  over  gasket  (6)  and install  the  six  bolts  and/or  nuts  (4)  and  torque to 26 ft-lb (3 N.m). d.   Position the valve cover breather tube (3) and tighten   the   bracket/clamp   (2)   where   the   two breather tubes connect. e.   Tighten breather tube clamps (1). 4-103

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