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INSTALLATION - TM-5-4210-229-14P_206
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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EXHAUST MANIFOLD REPLACEMENT
TM5-4210-229-14&P 4-88.  INTAKE MANIFOLD REPLACEMENT This task covers: a.  Removal   b.  Installation INITIAL SET-UP Tools General Mechanics Tool Kit Materials/Parts Intake Manifold (675633C91) Gasket (682199C1) General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Batteries disconnected. REMOVAL a.   Disconnect turbocharger crossover tube (1) from intake manifold (2). b.   Disconnect fuel lines (3) (as an assembly) at injection nozzles and pump. c.   After removing fuel lines, cap all injection noz- zle   openings,  pump  and  line  openings  to  pre- vent dirt from entering. NOTE Index bolts during removal to aid in the installation. d.   Remove bolts securing intake manifold (2) to cylinder head.  Remove manifold and manifold gasket. INSTALLATION a.   Install intake manifold (2) with new gasket. CAUTION Be sure manifold bolts are properly indexed with each gasket bolt hole.  Failure to follow this procedure can result in gasket misalignment. b.   Secure  intake  manifold  bolts  with  a  torque  of 20 ft-lb (27 N.m). c.   Remove caps from all openings and install fuel lines (3). d.   Connect turbocharger crossover tube (1) to intake manifold (2). e.   Connect battery cables. 4-101

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