4-88. INTAKE MANIFOLD REPLACEMENT
This task covers:
General Mechanics Tool Kit
Intake Manifold (675633C91)
General Safety Instructions
Transmission in (N) neutral.
Parking brake set.
Disconnect turbocharger crossover tube (1)
from intake manifold (2).
Disconnect fuel lines (3) (as an assembly) at
injection nozzles and pump.
After removing fuel lines, cap all injection noz-
zle openings, pump and line openings to pre-
vent dirt from entering.
Index bolts during removal to aid in the installation.
Remove bolts securing intake manifold (2) to
cylinder head. Remove manifold and manifold
Install intake manifold (2) with new gasket.
Be sure manifold bolts are properly indexed with each
gasket bolt hole. Failure to follow this procedure can
result in gasket misalignment.
Secure intake manifold bolts with a torque of
20 ft-lb (27 N.m).
Remove caps from all openings and install fuel
Connect turbocharger crossover tube (1) to
intake manifold (2).
Connect battery cables.