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STARTER REPLACEMENT
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSTALLATION - TM-5-4210-229-14P_206
TM5-4210-229-14&P 4-87.  TURBOCHARGER REPLACEMENT This task covers: a.  Removal   b.  Installation Tools General Mechanics Tool Kit Materials/Parts Turbocharger (1806078C91) Oil (Appendix D, Item 37) General Safety Instructions Engine OFF. Transmission in (N) neutral. Parking brake set. Batteries disconnected. REMOVAL a.   Remove the exhaust elbow (1) by removing hex head cap screws, nuts and lockwashers. NOTE The  exhaust  sleeve  is  loosely  held  and  must  be  sup- ported when removed. c.   Disconnect the oil inlet tube (2) and drain tube (3) from the center housing.  Remove and discard all tube gaskets. d.   Loosen the clamps and remove the air cleaner hose (pipe) from the compressor housing. e.   Loosen  the  clamps  on  the  air  crossover  tube hose  (4)  at  the  air  compressor  housing.    Posi- tion these parts away from the turbocharger (5). f.   Remove   all   four   turbocharger   mounting   bolts and  lift  the  turbocharger  (5)  from  the  exhaust manifold (6). g.   Remove the turbocharger gasket from the exhaust manifold. h.   Cover or plug the exhaust manifold (6) and air tubes. INSTALLATION NOTE Prevent the entrance of foreign material by covering or plugging  all  openings  into  the  turbocharger.    Covers must remain in place until the turbocharger is installed and all connections are secured. a.   Be sure all elbows and hoses are clean before installing them.  Check the air cleaner, air in- duction system and engine exhaust manifolds for foreign material. b.   Inspect turbocharger mounting pad on the manifold for presence of foreign material. c.   Using  a  new  gasket,  place  the  turbocharger (5) on the exhaust manifold (6) and install the four bolts   and   nuts.      Do   not   tighten   at   this time. 4-99

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