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INJECTION NOZZLES REPLACEMENT
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Section XV.  MAINTENANCE OF ENGINE EXHAUST SYSTEM
TM5-4210-229-14&P 4-77.  INJECTION NOZZLES REPLACEMENT (Continued). INSTALLATION a.   Thoroughly clean nozzle bore in cylinder head before    reinserting    nozzle    holder    assembly. Pay  particular  attention  to  seating  surfaces,  in order   that   no   small   particles   or   carbon   will cause    assembly    to    be    cocked    or    permit blow-by of combustion gases. b.   Clean  injection  nozzle  seats  in  cylinder  head, removing  any  carbon  buildup  from  the  seat. Failure to clean the seat can cause combustion gas leakage. CAUTION Be  careful  not  to  strike  nozzle  tips  (5) during installation. c.   Remove protective cap from nozzle tip (5) and install  nozzle  and  holder  assembly  with  new seal washer (2) into cylinder head nozzle bore, from which it was removed. d.   Torque nozzle and holder assembly to 20 ft-lb (27 N.m). e.   Remove  protective  covers  from  the  fuel  inlet end of the nozzle and from the fuel lines. f.   Connect  all  fuel  lines.    Torque  the  fuel  line connector nuts (1) to 30 ft-lb (41 N.m). g.   Purge  fuel  lines  of  air  by  loosening  connector (1)  and  cranking  engine  until  solid  fuel,  free from air, flows from the connection.  Re-torque connector (1) to 30 ft-lb (41 N.m). h.   Start engine and check for fuel leakage at con- nections and lines. 4-92

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