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Section IV. MAINTENANCE OF CLUTCH ASSEMBLY
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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Section V. MAINTENANCE OF TRANSFER CASE ASSEMBLY
TM 5-4210-224-14&P
6-22. CLUTCH ASSEMBLY REPAIR. (Continued)
INSPECTION
a. Check drive straps for looseness at the clutch
cover and evidence of looseness at pressure
plate bolt holes.
WARNING
Cleaning
solvent,
Federal
Specification P-D-680, is both toxic
and flammable.
Keep off skin.
Use only in a well ventilated area
and avoid prolonged breathing of
vapors.
Keep away from open
flame.
NOTE
CAUTION
Ball spring (10) on fork (8) may be
The  release  bearing  (4)  is
bent in toward fork if necessary.
permanently packed with lubricant
and  should  not  be  soaked  in
g.
Inspect clutch fork ball socket and fingers for
cleaning  solvent  as  this  will
wear and ball retaining spring (10) for damage.
dissolve the lubricant.
Spring should hold fork tightly to ball stud (9).
b. Wash all parts, except driven disk and release
bearing, in cleaning solvent.
h. Inspect ball stud (9) for wear. Replace if scored.
i. Check run out of transmission pilot hole in clutch
c. Inspect pressure plate (5) and flywheel housing
housing by removing a flywheel bolt and
(6) for scores on the contact surfaces. Use a
installing a dial indicator.
straight edge and check for flatness of contact
j. Lubricate ball stud (9) with lubricant (Appendix D,
surfaces.
Item 23) before reassembly.
d.  Check release bearing (4) for roughness and
k. Lubricate bearing I.D. and groove with lubricant
freedom of movement on the sleeve of the
(Appendix D, Item 23) before reassembly.
transmission  clutch  gear  bearing  retainer.
Replace retainer if rough.
e.  Inspect clutch disc (7) for worn, loose or oil
soaked facings, broken springs, loose rivets,
etc. Replace if necessary.
f. Examine splines in hub and make sure they slide
freely on splines of transmission clutch shaft. If
splines are worn, the clutch disc or clutch gear
should
be
replaced
as
necessary.
6-51

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