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 TM 5-4210-224-14&P
5-9. ALTERNATOR REPAIR.
This task covers:
a. Disassembly
b. Test
c. Assembly
INITIAL SETUP:
Tools
Equipment Condition
Lathe
Para.
Condition Description
Alternator Removed
General Mechanics Tool Kit
Heat Gun
Bearing Puller (J-8433)
Arbor Press
Materials/Parts
Solder (Appendix D, Item 43a)
Loctite (Appendix D, Item 21)
Anaerobic Sealant (Appendix D, Item 41)
DISASSEMBLY
a. Remove the shaft nut 1) and washer (2).
(
b. Using the bearing puller remove the pulley (3), fan (4), drive key (5), and fan spacer (6).
c. Remove the diode lead (7) from top of the regulator (8) and remove the 5/16-18 (9) and 1/4-20 nuts (10) from the
positive and negative output terminals (11 and 12) which will free the regulator jumpers for the regulator and
brush housing assembly (13) removal.
5-14
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