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RADIATOR REPAIR - continued - TM-5-4210-224-14-P0467
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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ENGINE REPLACEMENT - TM-5-4210-224-14-P0469
TM 5-4210-224-14&P
Section IV. MAINTENANCE OF ENGINE AND ACCESSORIES
Para.
Para.
Alternator Repair.................................................... -9
.
General................................................................. 5-7
Starter Repai........................................................ -10
r
Engine Replacemen...............................................5-8
t
Engine Mounting Replacemen.t.............................5-11
.
5-7. GENERAL.
This section contains information on the maintenance of the engine and accessories that are maintainable at the
Direct Support level.
5-8. ENGINE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
General Safety Instructions
General Mechanics Tool Kit
Engine OFF
Jack
Transmission in (N) neutral.
Jack Stand
Parking brake and micro-brakelock set.
"S" Shaped Wrench
Batteries disconnected.
Transmission Jack
Fire Pump and piping drained.
Personnel Required:
2
Materials/Parts
Engine (23500303)
REMOVAL
f. Remove front and rea engine mounting bolts
r
a. Raise vehicle using jack, lower vehicle onto jack
stands. Remove jack.
g. Disconnect block heater.
b. Remove flywheel cover bolts and support the
transmission with the transmission jack.
h. Remove engine wire harness (paragraph 4-183),
transmission cooler lines (paragraph 4-192), and
c. Disconnect exhaust pipes at the manifolds
front battery cable clamp at the oil pan.
i. Disconnect fuel return lines at the engine
d. Disconnect  starter  wires,  remove  starter
mounting bolts, and remove starter (paragraph
j. Disconnect oil cooler lines at the engine
(paragraph 4-77) and remove lower fan shroud
e. Remove  transmission
bell
housing
bolts
5-11

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