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REAR SUSPENSION LEAF SPRINGS AND BUSHINGS REPLACEMENT
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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INSTALLATION - continued - TM-5-4210-224-14-P0437
TM 5-4210-224-14 & P
4-242. REAR SUSPENSION LEAF SPRINGS AND BUSHINGS REPLACEMENT (Continued)
b. Loosen, but do not remove, the spring-to-
shackle nut (1) and bolt (2) of the leaf spring (3)
from the rear hanger (4).
c. Remove the nut (1) and bolt (2) securing the
shackle (5) to the rear hanger (4).
d. Remove the nut (1), washer (6) and bolt (2)
securing the leaf spring (3) to the front hanger
(7).
e. Remove the nut (1) and bolt (2) securing the
shackle to the leaf spring.
f. Remove nuts (8) and washers (9) from U-bolts
(10) and remove stabilizer bar anchor (11) and
anchor plate (12).
g. Remove spring (3).
h. Remove spring bushing (13).
INSTALLATION
a. Install a new bushing (13) into the leaf spring (3)
by using a press to properly position the
bushings.
b. Install the leaf spring (3) to the rear axle by
placing the spring in position and fastening the
stabilizer bar anchor (11) and anchor plate (12)
d. Install the shackle (5) to the leaf spring (3) with
with the U-bolts (10), washers (8), nuts (9) and if
the bolts (2), washers (6) and nuts (1) making
necessary, shims (14).
sure the bolt is positioned correctly.
c. Torque the nuts (9) in a diagonal sequence 1-3-
NOTE
2-4, initially to 18 ft-lbs (25 N.m) and then a final
Do not tighten at this time.
torque to 147 ft-lbs (200 N.m).
e. Install the leaf spring (3) to the front hanger (7)
with bolt (2), washers (6), and nut (1).
NOTE
Do not tighten at this time
f. Install the leaf spring (3) to the rear hanger (4)
with bolt (2) washers (6), and nut (1) and
4-341

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