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POWER STEERING PUMP REPLACEMENT - TM-5-4210-224-14-P0416
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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Section XXVIII. MAINTENANCE OF FRONT SUSPENSION ASSEMBLY
TM 5-4210-224-14 & P
4-229. POWER STEERING PUMP REPLACEMENT (Continued).
f. Remove the pulley from the pump with the
water pump and power steering pulley removed.
NOTE
Be sure the pilot bottoms in the
pump shaft by turning the nut to
the top of the pilot bolt.
g. Hold the pilot bolt (1) and turn the nut (2)
counterclockwise.
INSTALLATION
a. Install the brackets (4) to the pump.
b. Install the pulley to the pump by placing the
pulley on the end of the pump shaft and
installing the power steering pump pulley
installer.
NOTE
Be sure the pilot bolt bottoms in
the shaft by turning the nut to the
top of the pilot bolt.
CAUTION
Do not start the engine with any
c. Hold the pilot bolt (1) and turn the nut (2)
power steering hose disconnected.
clockwise.
d. Install the pump assembly by attaching the parts
f. Torque the power steering hoses to 20 ft-lbs (27
loosely to the engine.
N.m).
g. Fill the reservoir with power steering fluid
CAUTION
(Appendix D, Item 14).  Bleed the pump by
Be sure the hoses are routed in the
turning the pulley backwards (counterclockwise
same position they were in before
as viewed from the front of the vehicle).
removal, avoiding sharp bends and
h. Install the pump belt (1) over the pulley and
kinking.
adjust the tension.
i. Torque the pump bolt and adjusting nuts and
e. Install the power steering hoses to the pump.
bracket bolts and nuts to 32 ft-lbs (44 N.m).
j. Fill and bleed the system.
4-322

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