INSTALLATION - TM-5-4210-224-14-P0367

TM5-4210-224-14& P

4-200. TRANSFER CASE REPLACEMENT. (Continued)

g. Disconnect the shift lever rod (7) from the shift

rail link (8).

h. Support the transfer case with a suitable stand

and remove the bolts (9) attaching the transfer

case to the transmission adapter.

i. Move the transfer case to the rear until the input

shaft clears the adapter, then lower the

assembly from the vehicle.

INSTALLATION

a. Support the transfer case in a suitable stand and

position the case to the transmission adapter.

b. Install bolts (9) attaching case to adapter and

torque to 45 ft lbs (62 N-m).

c. Remove the stand.

d. Install the shift lever rod (7) to shift rail link (8)

and torque nuts to 12 ft-lbs (17 N-m).

NOTE

Connect the shift lever to the

g. Install crossmember support and skid plate and

transfer case if the shift lever was

torque to 46 ft-lbs (63 N-m).

removed.

h. Install the drain plug (1) and torque to 32 ft-lbs

(44 N-m).

e. Connect the front propeller shaft to the transfer

case front output flange or yoke and torque to

i. Fill the transfer case to within one inch of fill

75 ft-lbs (102 N-m).

plug (1) with Dextron II lubricant (Appendix D,

Item 22).

f. Connect the rear propeller shaft to the transfer

case rear output yoke and torque bolts to 30 ft-lbs (40 N-

NOTE

m).

Capacity of the transfer case is 5.2 pints.

j. Install the fill plug and torque to 32 ft-lbs (44 N-

m).

k. Lower the vehicle.

4-272