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REMOVAL - TM-5-4210-224-14-P0363
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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REMOVAL - TM-5-4210-224-14-P0365
TM5-4210-224-14&P
4-197. CLUTCH SECONDARY CYLINDER AND HYDRAULIC LINE REPLACEMENT
(Continued).
f. Install push rod (1).
n. Replace seal (6).
NOTE
o. Clean all remaining parts in clean brake fluid
Remove  the  nut  holding  the
speedometer cable (6) in place.
NOTE
Cover all hydraulic line openings to
Check the cylinder bore to be sure
keep dirt and moisture out of the
that it is smooth to the touch and
components.
there are no visible scores, ridges
or pitting. Replace the secondary
g. Uncover hydraulic line openings and install the
cylinder if any of these conditions
nut holding the speedometer cable (6) in place.
exist.
h. Install the hydraulic line (1) onto the master
cylinder (4) and attach the hydraulic line with the
p. Check the dust cover (2) for wear and cracking.
nut (5).
Replace if necessary.
NOTE
INSTALLATION
The hydraulic line must be upright.
i. Install the secondary cylinder (2) with the nuts
a. Coat a new seal (6) with clean brake fluid
(3); tighten to 13 ft.-lbs (18 N-m).
(Appendix D, Item 4) and fit it into the groove in
the plunger (4).
j. Install the hydraulic line (1) onto the secondary
cylinder (2).
b. Install spring (5) on the plunger (4).
k. Lower the vehicle.
c. Coat the cylinder bore with clean brake fluid
(Appendix D, Item 4) and slide the plunger (4)
l. Connect the battery cables.
in.
m. Bleed the clutch system.
d. Push the plunger (4) in and install the snap ring
(3).
e. Coat the inside of the rubber dust cover (2) with
grease (Appendix D, Item 17) and slide it into
place on the cylinder.
4-198. HYDRAULIC CLUTCH PEDAL REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SET-UP
Tools
General Safety Summary
General Mechanics Tool Kit
Engine OFF
Transmission in (N) neutral.
Material s/Parts
Parking brake and micro-brakelock set.
Clutch Pedal (15592273)
Batteries disconnected.
Lubricating Grease (Appendix D, Item 15)
4-269

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