4-197. CLUTCH SECONDARY CYLINDER AND HYDRAULIC LINE REPLACEMENT
f. Install push rod (1).
n. Replace seal (6).
o. Clean all remaining parts in clean brake fluid
Remove the nut holding the
(Appendix D, Item 4).
speedometer cable (6) in place.
Cover all hydraulic line openings to
Check the cylinder bore to be sure
keep dirt and moisture out of the
that it is smooth to the touch and
there are no visible scores, ridges
or pitting. Replace the secondary
g. Uncover hydraulic line openings and install the
cylinder if any of these conditions
nut holding the speedometer cable (6) in place.
h. Install the hydraulic line (1) onto the master
cylinder (4) and attach the hydraulic line with the
p. Check the dust cover (2) for wear and cracking.
Replace if necessary.
The hydraulic line must be upright.
i. Install the secondary cylinder (2) with the nuts
a. Coat a new seal (6) with clean brake fluid
(3); tighten to 13 ft.-lbs (18 N-m).
(Appendix D, Item 4) and fit it into the groove in
the plunger (4).
j. Install the hydraulic line (1) onto the secondary
b. Install spring (5) on the plunger (4).
k. Lower the vehicle.
c. Coat the cylinder bore with clean brake fluid
(Appendix D, Item 4) and slide the plunger (4)
l. Connect the battery cables.
m. Bleed the clutch system.
d. Push the plunger (4) in and install the snap ring
e. Coat the inside of the rubber dust cover (2) with
grease (Appendix D, Item 17) and slide it into
place on the cylinder.
4-198. HYDRAULIC CLUTCH PEDAL REPLACEMENT
This task covers:
General Safety Summary
General Mechanics Tool Kit
Transmission in (N) neutral.
Parking brake and micro-brakelock set.
Clutch Pedal (15592273)
Lubricating Grease (Appendix D, Item 15)