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CLUTCH MASTER CYLINDER AND RESERVOIR REPLACEMENT.
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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REMOVAL - TM-5-4210-224-14-P0363
TM5-4210-224-14&P
4-196. CLUTCH MASTER CYLINDER AND RESERVOIR REPLACEMENT (Continued).
f. Remove the master cylinder retaining nuts (8).
g. Remove the master cylinder (7).
h. Remove the gasket (9) and scrape all the
gasket material from the master cylinder and
cowl.
i. Remove the reservoir retaining screws (10).
j. Remove the reservoir (11).
INSTALLATION
a. Install the reservoir (11) with screws (10).
b. Install a new gasket (9) to master cylinder bolts.
c. Install the master cylinder (7) with the nuts (8)
f. Install the new wave washer (4) and the push
and torque to 13 ft-lbs (18 N-m).
rod (3).
d. Install secondary cylinder hydraulic line (6) to
g. Install the washer (2) and retainer (1).
master cylinder (7).
h. Install lower steering column covers.
e. Install the reservoir hose (5).
i. Reconnect battery cables.
j. Fill reservoir to the level of the diaphragm with
DOT 3 brake fluid (Appendix D, Item 4).
k. Bleed the clutch system.
4-197. CLUTCH SECONDARY CYLINDER AND HYDRAULIC LINE REPLACEMENT
This task covers:
a. Removal
b. Installation
INITIAL SETUP
Materials/Parts
Tools
DOT 3 Brake Fluid
General Mechanics Tool Kit
General Safety Instructions
Grease
Engine OFF
Transmission in (N) neutral.
Secondary Cylinder (15537762)
Parking brake and micro-brakelock set.
Batteries disconnected.
4-267

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