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Section XXI. MAINTENANCE OF TRANSMISSION ASSEMBLY
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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INSTALLATION - continued - TM-5-4210-224-14-P0358
TM 5-4210-224-14&P
4-192. TRANSMISSION ASSEMBLY REPLACEMENT. (Continued)
g. Disconnect the speedometer cable (3) and the
CAUTION
seal (4).
Do not apply an excessive amount of
h. Support transfer case in a suitable cradle.
grease, as under operation, the excess
grease could be thrown onto clutch facings
i. Remove bolts attaching transfer case to adapter
resulting in clutch problems.
and remove transfer case (paragraph 4-200).
INSTALLATION
j. Disconnect exhaust pipes at exhaust manifolds
a. Apply a light coating of high temperature grease
(Appendix D, Item 17) to the main drive gear
k.
Remove transmission mount-to-crossmember
shaft to assure free movement of clutch and
bolts.
transmission components during assembly.
l.
Support transmission and remove frame to
b. Insert plugs (7); new if necessary.
crossmember bolts.  Rotate crossmember to
clear frame; raise and remove from vehicle.
CAUTION
m.
Remove  transmission-to-clutch  housing
Do not force the transmission into the
attaching bolts (5) and spring washers (6).
clutch.
Remove upper bolts first and install transmission
guide pins.
Do not allow the transmission to hang from
the clutch.
CAUTION
Do not let the transmission hang from the
NOTE
clutch.
Use guide pins to pull the
transmission straight back on the clutch
Shift the transmission into high gear before
hub splines.
installing.
n.
Slide transmission rearward until main drive
c.
Leaving the jack under the transmission to
gear clears the clutch assembly, then lower
support it, position the transmission to the
transmission assembly from vehicle.
clutch housing.
o. Remove plugs (7) if they are loose or damaged.
d. Install bolts (5) attaching transmission to clutch
(Note the location of the plugs before
housing with new spring washers (6).
removing).
4-262

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