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INSPECTION - continued
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TM-5-4210-224-14-P 250 6PM Mini-Pumper Firefighting Truck Model No.:CM-KFT-3 Manual
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INTAKE MANIFOLD REPLACEMENT.
TM5-4210-224-14&P
4-109. STARTER REPLACEMENT.
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
General Safety Instructions
General Mechanics Tool Kit
Engine OFF
"S" Shaped Wrench
Transmission in (N) neutral.
Parking brake and micro-brakelock set.
Materials/Parts
Batteries disconnected.
Starter (1998442)
REMOVAL
NOTE
When disconnecting starter wires, take
note or mark wire leads appropriately for
proper installation.
a.
Disconnect all wires from terminals on starter
b.
Remove bolts (2), nuts (3), and washers (4)
which attach starter to engine.
c.
Pull starter (5) away from engine to remove.
NOTE
If any shims (6) are removed be sure they
are replaced.
d.
Torque starter nuts to 7.4 ft-lbs (10 N-m).
INSTALLATION
e.
Torque starter (short) bolts to 24 ft-lbs (32 N-
m).
a.
Position starter (5) against fly wheel housing.
f. Connect all wires to terminals on starter solenoid.
b.
Install bolts (2), nuts (3) and washers (4).
g.
Tighten all terminal nuts firmly. Torque the
c.
Torque starter (long) bolts to engine to 28 ft-
terminal nuts no more than 6 ft-lbs (8 N-m).
lbs (38 N-m).
h.
Reconnect battery cables.
4-153

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