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OVERHAUL (cont) - TM-5-4210-220-34_94
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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OVERHAULn (cont)
TM 5-4210-220-34 2-12. PUMP DRIVE AND PTO - Continued 2-12.4    Reducer Gearbox - Continued (20)  Install the key (13) in shaft (5) key seat. (21)  Position the gear (11) on the press bed. (22)  Support the shaft (5) over the gear (11).  Be sure  the  drive  end  of  the  shaft  is  up,  the shaft is centered and the key (13) is alined with the keyway in the gear. (23)  Press  shaft  (5)  into  high  speed  gear  (11). Be  sure  the  gear  is  centered  over  the  key (13)   so   that   when   the   bearings   (14)   are installed they butt against the gear and not the key. (24)  Press bearing cone (14) onto shaft (5) until it  contacts  the  gear  (11).    When  installing bearing cone, apply pressure to inner race. (For   low   speed   shaft   only,   install   spacer between gear and bearing). (25)  Invert    shaft    assembly    and    press    other bearing   cone   (14)   onto   opposite   end   of shaft   (5)   until   it   contacts   the   gear   (11). When installing bearing cone, apply pressure   to   inner   race.      (For   low   speed shaft only, Install spacer between gear and bearing.) (26)  If   disassembled,   press   bearing   cups   into the   open   caps   (8)   and   closed   caps   (7). Make sure the cap bore is free of dirt so the cups will seat squarely.  Do not install seals at this time. (27)  Attach  one  open  cap  (8)  and  one  closed cap  (7)  to  the  lower  housing  half  (4)  using capscrews  (18).    Be  sure  to  install   three gaskets   (10)   under   each   cap.      Tighten capscrews evenly to 28 ft lb (38 Nm). (28)  Position  low  speed  shaft  assembly  (6)  and high speed shaft assembly  (5)  in  the  lower housing half (4).  Rotate the shafts by hand to mesh the helical gears. (29)  Position  new  gasket  (17)  on  lower  housing half    (4)    and    carefully    lower    the    upper housing half (3) onto the lower housing half (4). 2-90

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