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repair - TM-5-4210-220-34_91
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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OVERHAUL (cont) - TM-5-4210-220-34_93
TM 5-4210-220-34 2-12. PUMP DRIVE AND PTO - Continued 2-12.4 Reducer Gearbox - Continued OVERHAUL (1) Remove the capscrews (1) and locknuts (2) that retain the housing halves (3 and 4) together. (2) Position housing halves (3 and 4) so they are in a    horizontal    position    and    lift    off    the    upper housing half (3). Be sure to leave the high speed shaft   (5)   assembly   and   low   speed   shaft   (6) assembly in the lower housing half (4). (3) Lift out the high , speed  shaft  (5)  assembly  and low  speed   shaft   (6)   assembly’   from   the   lower housing half (4). (4) Mark   the   position   of   each   cap   (7   and   8)   In relation  to   the   housing   half   to   which   they   are attached. (5) Remove the capscrews (18) that retain the open caps   (8)   and   closed   caps   (7)   to   the   housing halves (3 and 4). (6) Inspect   gears   (11   and   12)   and   bearings   (14) following  procedures  outlined  in  para.    2-7.    If any     damage     is     evident     disassemble     shaft assembly as detailed in steps 7 thru 11 following. If   bearings   and   gears   are   in   good   condition proceed to step 12. Do  not  attempt  to  remove  both  bearing cones and gear off the shaft at the same time; one bearing cone will lodge against the key located under the gear. NOTE If  one  gear  is  damaged  and  is  going  to be replaced, it is recommended that the complete   gear   set   be   replaced.      Both shafts are similar. Use following procedures  for  both  shafts.    Low  speed shaft has spacers between bearings and gear. (7) Position shaft assembly (5) on a press bed with the drive end of the shaft pointing up as shown. (8) Press shaft until it is removed from gear (11) and upper bearing (14).  Do not allow the shaft to drop to the floor because damage may result. (9) Invert the shaft and position the inner race of the bearing (14) on the press bed.

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