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REPAIR - TM-5-4210-220-34_87
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR (cont) - TM-5-4210-220-34_89
TM 5-4210-220-34 2-12. PUMP DRIVE AND PTO - Continued 2-12.3 Reducer Gear To Pump Drive Shaft - Continued (16) Using dry cleaning solvent (item 10, Appendix B), wash universal joint cross (7) and bearing caps (9). WARNING Death  or  serious  injury  could  occur  if  compressed air   is   directed   against   the   skin.      Do   not   use compressed  air  for  cleaning  or  drying  unless  the pressure   is/has   been   reduced   to   30   psi   (2.11 kg/cm2)  or  less.    When  working  with  compressed air  always  use  chip  guards,  eye    protection    and other  personal  protective equipment. (17)  Dry components using compressed air.  Blow out grease passages in the cross (7). (18)  Apply   a   small   amount   of   grease   (Item   16, Appendix   B)   to   each   bearing   cap   needle bearing. (19)  Install  and  test  bearing  cap  (9)  on  cross  (7)  journals  as  shown.    The  movement  must  be  smooth  and resistance free. (20)  If any one component fails testing, the complete universal joint must be replaced. NOTE Universal joint installation procedures will be similar for both the slip joint yoke (1) or the tight end yoke (2)  except  the  tight  end  yoke  also  has  a  flanged  yoke.    This  means  that  for  tight  end  universal  joint installation the following procedure will have to be carried out twice. (21)  Tilt the cross (7) and install one journal into slip joint yoke hole. (22)  Allow one journal of the cross (7) to protrude through the yoke hole.  Install a bearing cap (9)   onto   the   protruding   cross   journal   and press in handtight. (23)  Use shop vise as a press.  Place the slip joint yoke (1) between the vise jaws and begin to close  the  vise.    Continue  to  tighten  the  vise until   the   bearing   cap   (9)   is   flush   with   the yoke lug. (24)  Allow  the  opposite  arm  of  the  cross  (7)  to protrude   through   the   other   slip   joint   yoke hole.      Install   a   bearing   cap   (9)   onto   the protruding cross journal and press in handtight. 2-84

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