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PTO to Reducer Gear Drive Shaft.
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR (cont) - TM-5-4210-220-34_85
TM 5-4210-220-34 2-12. PUMP DRIVE AND PTO - Continued (2) Remove capscrews (1), lockwashers (2), and separate the spacer plates (8 and 9), and gaskets (6) from disc joint (7). (3) For slipping disc joint only, separate the disc joint (7) from the wiper (5) and mechanical seal (3). (4) For locking disc joint only cut and remove safety wire (10).  Remove capscrews (11) and retainer (12). (5) For  locking  disc  joint  only,  slide  the  disc  joint  from  drive  shaft.    Remove  the  snap  ring  (13)  and  pull mechanical seal (3), spring (4), and wiper (5) from drive shaft (16). (6) Remove all gaskets (6) from disc joint assemblies and discard. WARNING Dry   cleaning   solvent   P-D-680   (safety   or   Stoddard’s   solvent)   is   potentially   dangerous.      Avoid repeated and prolonged breathing of vapors and skin contact with the liquid.  Do not use near open flame,  arcing  equipment  or  other  ignition  sources.    Always  wear  eye  protection  and  protective clothing.  The flash point of P-D-680 is 100 to 138 deg.  F (30 to 59 deg.  C). (7) Wash spacer plates, mechanical seal, wiper, spring, drive shaft splines, and fasteners using dry cleaning solvent (item 10, Appendix B). WARNING Death  or  serious  injury  could  occur  If  compressed  air  is  directed  against  the  skin.    Do  not  use compressed  air  for  cleaning  or  drying  unless  the  pressure  is/has  been  reduced  to  30  psi  (2.11 kg/cm2)  or  less.    When  working  with  compressed  air  always  use  chip  guards,  eye  protection  and other personal protective equipment. (8) After washing, dry components using compressed air. (9) Inspect space plates and wiper for cracks, warped mating surfaces or corrosion.  Replace as necessary. (10)  Inspect mechanical seal for corrosion, wear, or dents.  Replace as necessary. (11)  Test grease fitting by pumping grease (item 16, Appendix B) through fitting.  If blocked, replace fitting. (12)  Inspect  drive  shaft  tube  and  splined  section  for  dents,  cracks,  or  worn  splines.    If  damage  is  evident, replace complete drive shaft assembly (including both disc joints). NOTE Keep work area clean to avoid the possibility of contamination of the disc joint. 2-79

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