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REMOVAL - TM-5-4210-220-34_49
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR - TM-5-4210-220-34_51
TM 5-4210-220-34 2-11. HOSE BODY - Continued 2-11.1 Hose Body Assembly - Continued (3)     Transfer wiring, lighting and trim components as necessary.  Make sure to install all components in the same position as before removal. (4)     Inspect all fasteners as detailed in para.  2-7.  Replace parts as necessary. (5)     Inspect vibration isolators in frame and replace if any wear or damage is visible.  Do not use petroleum base products as a lubricant during installation. INSTALLATION (1) Secure  load  washer  to  vibration  isolator  using  electrical  tape  (item  11,  Appendix  B).    This  will  hold  load washer during installation. (2)     Attach a lifting sling to the hose body. (3)     Carefully lift hose body from repair stand.  Lift hose body high enough to clear water/foam tank and support over truck frame (4)     Thread foam and water tank level gage wiring harness and tank fill hose through front plate of hose body and attach to tank. (5)     Carefully lower hose body onto truck frame.  Frequently check that all hoses, wiring or linkages are out of the way  and  not  obstructing  installation.    Make  sure  to  feed  tank  fill  hose  and  wiring  through  hose  body  front panel.    When  hose  body  is  approximately  1  foot  (300  mm)  from  frame,    check  fire  pump  and  ensure  fire pump does not hinder hose body lowering. (6)     When hose body mount is about to contact the load washers, aline mounting holes with  pry  bar.    Carefully lower  hose  body  remainder  of  travel  and  secure  using  eight  capscrews,  washers,    snubbing  washers  and locknuts. (7)     Connect hose body ground strap. (8)     Reconnect  hose  body  wiring.    The  main  wiring  plug  is  located  on  left  hand  frame  rail,  directly  below  pump body. (9)     Install auxiliary engine cooler on hose body front panel. (10)  Install pump body as detailed in para.  2-10.1. (11)  Carefully install rear suction and discharge piping through hose body rear panel.  Guide piping along frame rails and attach to appropriate manifold (suction/discharge) using victualic coupling (see TM 5-4210-220-12). Attach suction and discharge piping clamps to frame rails. (12)  Install hose reel cover to underside of truck. (13)  Install hose reel blower, APU, 110-Vac inverter and harness, as detailed in TM 5-4210-220-12. (14)  Install nipple, swivel adapter, and plug through hose body rear panel and into automatic tank fill valve, Apply pipe sealant (item 22, Appendix B) to all male pipe threads prior to installation. 2-44

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