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SPECIAL PLUG TORQUE SPECIFICATION
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Connecting Rod Bearing
TM 5-4210-220-34 a. Engine Parts (Standard Size, New) - Continued MINIMUM MAXIMUM LIMITS (2) Cylinder Liner Outside diameter (upper surface)   .............................................................. 5.3577" 5.3595" Outside diameter (seal ring surface)  .......................................................... 5.3347" 5.3365" Outside diameter (lower surface)  ............................................................... 5.2142" 5.2160" Inside diameter ................................................................................ 4.8390" 4.8415" Out-of-round-inside diameter  ..................................................................... 0.0020" 0.0025" Taper-inside diameter  ................................................................................ 0.0015" 0.0025" Depth of flange BELOW block   ................................................................... 0.0418" 0.0482" Variation in depth between adjacent liners ................................................. 0.0015" (3) Cross-Head Pistons and Rings Piston crown: Saddle-to-crown distance .............................................................. 2.7025" 2.7095" Diameter: At top ................................................................................ 4.8104" 4.8134" Below both compression rings  ...................................................... 4.8273" 4.8303" Above and below seal ring groove  ................................................ 4.4650" 4.4750" Above and below bearing saddle  .................................................. 3.2360" 3.2370" Compression rings: Gap (top-fire ring)  .......................................................................... 0.0250" 0.0450" 0.0600" Gap (No.  2 and 3) ......................................................................... 0.0250" 0.0450" 0.0600" Clearance-ring-to-groove: Top (Keystone fire ring) ................................................................. 0.0010" 0.0050" 0.0070" No. 2 (rectangular section)  ............................................................ 0.0100" 0.0130" 0.0220" No. 3 (rectangular section)  ............................................................ 0.0040" 0.0070" 0.0130" Measured with Keystone fire ring flush with outside diameter of piston crown. Seal ring: Gap (in skirt counterbore) .............................................................. 0.0020" 0.0170" Clearance ................................................................................ 0.0005" 0.0030" 0.0040" Piston skirt: Diameter (includes tin)  .................................................................. 4.8318" 4.8340" Clearance-skirt-to-liner  .................................................................. 0.0051" 0.0097" 0.0120" Seal ring bore  ................................................................................4.5000"4.5030" Piston pin bore ............................................................................... 1.5025" 1.5035" 1.5040" Diameter above and below the piston pin may be 4.8280" Oil control rings: Gap (two rings in upper groove-turbo)  .......................................... 0.0100" 0.0250" 0.0430" Gap (two rings in upper groove-turbo)  .......................................... 0.0070" 0.0170" 0.0350" Clearance ................................................................................ 0.0015" 0.0055" 0.0080" (4) Piston Pins (Cross-Head Piston) Diameter 1.4996" 1.5000" 1.4980" Slipper bearing (bushing): Thickness at center  ....................................................................... 0.0870" 0.0880" 0.0860" Clearance (edge of bushing to groove  .......................................... 0.0005" 0.0105" 0.0120" in piston) (5) Crankshaft Journal diameter-main bearing ................................................................... 4.4985" 4.5002" Journal diameter-conn.  rod bearing  .......................................................... 2.9985" 3.0002" C-5

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