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STANDARD PIPE PLUG TORQUE SPECIFICATIONS
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Cylinder Liner
TM 5-4210-220-34 C-4. SPECIAL PLUG TORQUE SPECIFICATION. - Use sealing compound (22, Appendix B) on plugs without gaskets or teflon. APPLICATION PLUG ASSEMBLY Oil gallery plug 3/8 in.  Dryseal PTF thread Assemble with max. 0.0625 in. (1.588 mm) protrusion from surface Cylinder head (side) 3/8-16 in. Assemble flush to 0.0625 in. (1.588 mm) protrusion from surface Cylinder head (end) 3/4 in. Dryseal PTF-SAE short Flush to 0.1250 in. (3.175 mm) recessed Core hole plug (air box floor) 2 1/2 in.  - 16 230-270 ft lb (312-366 Nm) C-5. STUD TORQUE SPECIFICATIONS. APPLICATION (ft lb) (Nm) Exhaust manifold stud 25-40 34-54 WEAR LIMITS a. Engine Parts (Standard Size, New) MINIMUM MAXIMUM LIMITS (1) Cylinder Block Block bore: Diameter (upper pilot)-(A) .............................................................. 5.3595" 5.3620" 5.3635" Diameter (lower two seal ring lands)-(B)  ....................................... 5.3365" 5.3385" 5.3395" Diameter (water jacket)-(C)  ........................................................... 5.2160" 5.2175" 5.2185" Diameter (water jacket)-(D)  ........................................................... 5.2160" 5.2180" 5.2185" Out-of-round     ................................................................................ 0.0010" Taper (Lower bore) ........................................................................ 0.0010" Cylinder liner counterbore: Diameter ................................................................................ 5.5550" 5.5600" Depth (standard)  ........................................................................... 0.4755" 0.4770" Depth (.015" deeper)  ..................................................................... 0.4905" 0.4920" Main bearing bore: Inside diameter (vertical axis) ........................................................ 4.8120" 4.8130" Main bearing saddle to main bearing cap  .................................................. 0.0020" Top surface of block: Centerline of main bearing bore to top of block  ................................................................................ 16.1840" 16.1890" Flatness-transverse (all) ................................................................ 0.0030" Flatness-longitudinal ...................................................................... 0.0060" Depth of counterbores (top surface): Cylinder head seal strip groove  ..................................................... 0.0970" 0.1070" Combination water and oil holes  ................................................... 0.0840" 0.0890" C-4

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