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Hose Body Assembly.
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INSTALLATION - TM-5-4210-220-34_50
TM 5-4210-220-34 2-11. HOSE BODY - Continued REMOVAL (1)     Remove all auxiliary equipment from hose body compartments and equipment attached to the outer body. (2) Remove all hoses and equipment from main hose beds. (3) Remove auxiliary engine cooler from hose body front panel. (4) Remove hose reel cover from underside of truck (5) Remove  victualic  couplings  (see  TM  5-4210-220-1  2)  from  rear  suction  piping  and  rear  discharge  piping. Loosen and remove support clamps from rear piping.  Carefully remove rear suction and discharge piping by pulling them through the hose body rear panel. (6)  Disconnect the hose body wiring from the main wiring harness by separating the plugs located underneath the pump  body  assembly.    Remove  all  wire  supports  and  ties  attaching  wiring  harness  to  frame  or  chassis components. (7) Disconnect the hose body ground strap at the frame. (8) Remove plug, swivel adapter, and nipple from the automatic tank fill valve, located in rear of water tank. (9) Disconnect wiring from water tank and foam tank level gages and sending units Pull wiring through hose body front panel and remove from truck. (10)  Raise hinged steps (one on both sides of truck) and lock in vertical position by engaging step grating into step locks which are attached to compartment boxes (11)  Remove eight locknuts and snubbing washers from hose body mounting capscrews.  Four are located at the front of the hose body mount and four are located at the rear of the hose body. (12)  Attach a lifting sling to the hose body. (13)  Carefully lift hose body from truck.  Lift hose body slowly while frequently checking to ensure all components have been disconnected and that all hoses, wiring and linkage will not obstruct removal.  Tank fill hose will have to be fed through opening in hose body front panel. (14)  Lower  hose  body  assembly  and  support  with  maintenance  trestles  positioned  below  hose  body  mounts. Make  sure  the  hose  body  is  level  and  stable.    Make  sure  the  splash  guards  clear  the  ground.    This  will eliminate compartment box damage and allow repair. (15)  Remove load washers from vibration isolator on hose body mount and retain for installation. INSPECTION (1)     Inspect new hose body for any type of defects.  Report any major damage. (2)     Make sure all components of hose body assembly are secured properly. 2-43

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