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Cylinder Block Deck Surface Inspection
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REPAIR - TM-5-4210-220-34_481
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.11 Cylinder Block - Continued (4)     On  a  new  service  block,  remove  the  2  1/2 in.  plug  in  the  rear  core  hole  in  the  bottom of the air box and the 2 1/4 In.  plug in the top deck of the block in front of  the  blower mounting pad. (5)     Install the water  outlet  elbow  and  gasket  in the opening In the top deck of the block. (6)     Drive aftercooler water inlet adapter in place using tool J28711. (7)     Using grease (item 16, Appendix B) to hold gasket    in    place,    install    new    front    plate gasket in position on block. NOTE Be sure to install the small round gasket in   the   corner   at   front   end   of   cylinder block. (8)     Attach  front  end  plate  (2)  to  cylinder  block (3) with mounting bolts (4). Leave fingertight. (9)     Install right bank camshaft front bearing (1) through  the  small  bearing  bore  in  the  end plate   (2)   and   into   the   bore   of   block   to accurately  aline  the  end  plate  with  cylinder block. NOTE The   camshaft   bearing   mount   holes   in end   plates   are   not   all   the   same   size. The smaller hole is accurately machined in both end plates for alinement purposes  and  is  always  located  on  the right side of the engine (as viewed from rear). (10)  With  bearing  in  place,  tighten  1/2  in.    bolts to 75 ft lb (102 Nm) and 3/8 in.  bolts to 35 ft lb (47 Nm). (11) Remove camshaft bearing (1). (12)  Using grease (item 16, Appendix B) to hold rear plate gasket in place.  Use a retaining compound (item 23, Appendix B) at the upper right rear of the block face and corresponding area of rear end plate.  Position rear plate in place and install mounting bolts fingertight. (13)  Install right bank camshaft rear bearing through the small bearing bore in the end plate and into the bore of block to accurately aline the end plate with the cylinder block. 3-190

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