Quantcast Cylinder Block Pressure Test Inspection

Order this information in Print

Order this information on CD-ROM

Download in PDF Format

     

Click here to make tpub.com your Home Page

Page Title: Cylinder Block Pressure Test Inspection
Back | Up | Next

Click here for a printable version

Google


Web
www.tpub.com

Home


   
Information Categories
.... Administration
Advancement
Aerographer
Automotive
Aviation
Combat
Construction
Diving
Draftsman
Engineering
Electronics
Food and Cooking
Math
Medical
Music
Nuclear Fundamentals
Photography
Religion
USMC
   
Products
  Educational CD-ROM's
Printed Manuals
Downloadable Books
   

 

Share on Google+Share on FacebookShare on LinkedInShare on TwitterShare on DiggShare on Stumble Upon
Back
Cylinder Block Cleaning and Inspection (cont)
Up
TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
Next
Cylinder Block Bore Inspection
TM 5-4210-220-34 3-8. ENGINE - Continued e. Cylinder Block Pressure Test Inspection (1)     Clean seal ring grooves thoroughly.  Install new seal rings in grooves.  Apply light coating of antifreeze (item 2, Appendix B) to seal rings. (2)     Place liner inserts in cylinder counterbores.  Slide cylinder liners into block.  Be careful not to roll or damage seal rings. (3)     Install new compression gaskets and water hole seals in counterbores in the block. (4)     Make steel plates of 1/2 in.  thick stock to cover each cylinder bank on block. (5) Secure plates to block using 11/’16 in.  - 11 bolts and flat washers.  Tighten to 250 ft lb (339 Nm). (6) Seal off water inlet and outlet holes using rubber gaskets and steel plates bolted in place.  Drill and tap one cover plate for air inlet connection. (7) Install adapter J29592 to seal the aftercooler water inlet adapter plug in air box floor. (8) Immerse block for twenty minutes in a heated tank of water at 180 - 200 deg.  F (82 - 93 deg.  C). (9) Apply 40 psi (276 kPa) air pressure to water jacket. (10)  Observe the water in tank for bubbles which, if present, indicates the presence of a leak or crack in block.  A cracked block must be replaced. (11)  Remove block from tank.  Remove plates, gaskets, liners and inserts. WARNING Death   or   serious   injury   could   occur   is   compressed   air   is   directed   against   the   skin.      Do   not   use compressed air for cleaning for drying unless the pressure is/has been reduced to 30 psi (2.11 kg/cm2) or less.    When  working  with  compressed  air  always  use  chip  guards,  eye  protection  and  other  personal protective equipment. (12)  Blow out all passages in block and dry liners and inserts using compressed air. (13)  Coat all components with engine oil (item 17, Appendix B) to prevent rusting before final assembly. f. Cylinder Block Bore Inspection (1)     Clean seal ring grooves.  If grooves are eroded, or pitted, block must be replaced. (2)     Measure bore of each cylinder with bore gage J5347-01.  Use master setting tool J23059-01 to set up bore gage. 3-187

Privacy Statement - Press Release - Copyright Information. - Contact Us - Support Integrated Publishing

Integrated Publishing, Inc.
6230 Stone Rd, Unit Q Port Richey, FL 34668

Phone For Parts Inquiries: (727) 493-0744
Google +