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Cylinder Block Cleaning and Inspection
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Cylinder Block Pressure Test Inspection
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.11 Cylinder Block - Continued WARNING Death or serious injury could occur if compressed air is directed against the skin.  Do not use compressed air for cleaning or drying unless the pressure is/has been reduced to 30 psi (2.11 kg/cm2) or less.  When working with compressed air always use chip guards, eye protection and other personal protective equipment. (6)     Be sure all water passages, oil galleries and air box drain openings have been thoroughly cleaned. NOTE The cylinder head bolt hole plugs are designed to seal the head bolt holes from the water jacket in block assembly. (7)     After block has been cleaned, remove all ten hole plugs.  Plugs have a 1/4 in.  square recessed socket.  Buff plugs clean, and clean threaded bores with bottom tap J25384. (8)     Apply threadlock liquid (item 29, Appendix B) to the threads in the block at plug installation level and to the plug  threads  screw  plug  in  until  the  top  of  the  plug  is  1.980  2.070  in.    (50.29  -52.58  mm)  below  the  block surface for bolt clearance. (9)     Remove excess threadlock liquid from hole with bottom tap. (10)  Allow sealant to set for twelve hours. 3-186

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